2D Shuttle system for heavy pallets and extreme conditions.

Custom pallet storage system for maximum storage capacity, minimal downtime, and easy scalability.

Labour costs are rising, space is limited, and peak demand is more challenging than ever. Our 2D shuttles are built to perform under these conditions — with up to 1,500 kg payload capacity, speeds up to 1.2 m/s, and reliable operation down to -30°C.

Where standard shuttle systems reach their limits, Costo pushes further. We engineer fully electric 2D shuttle systems that seamlessly integrate with your warehouse — whether it’s a cold store, 3PL facility, or a heavy-duty production site.

Why choose the Costo 2D Shuttle System?

Maximum Performance

Handles up to 1500 kg per pallet

Reaches speeds of up to 1.2 m/s

Continuous operation (7 hours autonomous, 90 minutes charging time)

Compact & Scalable

Easily increase storage capacity & throughput

No wide aisles required

Plug & Play solution that is easily scalable

Powerful Integration

Fully connectable to WMS, ERP, monorail, and conveyor systems

PLC S7-1215 fail-safe control

Real-time communication via Wi-Fi + QR/encoder positioning

Built for Extreme Environments

Operates from -27°C to +40°C

100% electric (no hydraulics = lower maintenance)

Variable speeds & acceleration for maintaining stability

Flexible Pallet Handling

Dynamic storage of mixed pallet sizes in the same racking system

Maximum space utilization

What you can expect from us.

Experience

One partner for design, hardware, software and support

Determined

Over 30 years of experience in warehouse automation

Our offering

Specialist in complex environments with high peak loads

Certainty

Technical feasibility check before implementation

Accessible

Direct communication with engineers, no middlemen

Success stories of those who came
before you.

Curious about what we’ve achieved?
Our success stories show how we help brands grow.
Want to know more? We’re happy to share the details!

“
Vrieshuis
“With the 2D shuttle system, our pallet transport is fully automated — without employees needing to enter the freezer area. “We save time, reduce risks, and comply with regulations.””

“
Feasibility analysis<br>obv ROI
“We were uncertain whether we should start automating already. As we went through our parameters in outline form, we tested the feasibility of a number of automation options. </p>
<p>This immediately made it clear whether further discussions were worthwhile. The conclusion: full automation had to wait, but the purchase of a packaging machine did make sense.”

“
RFQ - ROI too long
“We wanted to automate our process and therefore put out an RFQ. We were convinced that we had to automate. During the RFQ process, Costo came back to us that the business case was simply not feasible. The ROI turned out to be much too long and we are glad that Costo advised this.”

“
Set up masterplan
“After a quick scan we knew exactly where we stood. We got a perfect overview of the possibilities that fit our organization and together we worked out business cases with various scenarios. In doing so we drew up a master plan for a complete strategic overview.”

Ready for a smarter way to store pallets?

Want to see how your warehouse can become faster, more scalable, and error-free?

You’ll speak directly with a warehouse engineer who understands your process and thinks with you.

2D Shuttle system for heavy pallets and extreme conditions.

Custom pallet storage system for maximum storage capacity, minimal downtime, and easy scalability.

Why choose the Costo 2D Shuttle System?

What you can expect from us.

Experience

Determined

Our offering

Certainty

Accessible

Success stories of those who came before you.

Ready for a smarter way to store pallets?

Improve your warehouse with Costo?

Success stories of those who came
before you.