2D Shuttle System
30 years of experience
In-house production
Proprietary software
Automated pallet solution for high storage density with redundancy and easy scalability.
Labor costs are rising, space is limited, and peak demand is more challenging than ever. Our 2D shuttles are built to perform under these conditions — with up to 1,500 kg payload capacity, speeds up to 1.2 m/s, and reliable operation down to -27°C.
Where standard shuttle systems reach their limits, Costo pushes further. We engineer fully electric 2D shuttle systems that seamlessly integrate with your warehouse — whether it’s a cold store, 3PL facility, or a heavy-duty production site.
Why choose the Costo 2D Shuttle system?
Maximum Performance
Handles up to 1.500 kg per pallet
Reaches speeds of up to 1.2 m/s
Operates continuously (7 hours autonomous, 90 min recharge)
Compact & Scalable
Easily scale strorage capacity & throughput
Interface with one or more integrated lifts moving shuttle between racking levels
Narrow aisles required
Powerful Integration
Fully connectable to WMS, ERP, monorail and conveyor systems
PLC S7-1215 fail-safe control
Real-time communication via WiFi + QR/encoder positioning
Built for Extreme Environments
Operates from -27°C to +40°C
100% electric (no hydraulics = lower maintenance)
Different speed & acceleration settings according to the stability of the load
Flexible Pallet Handling
Dynamic storage of mixed pallet sizes in the same racking system
Optimal space occupation of the storage lanes depending on load dimensions
Real-World Application: Jacques Ice Cold Store.
“With the 2D shuttle system, our pallet transport is now fully automated — without employees having to enter the cold storage area. We save time, reduce risks, and comply with all regulations.”
Ready for a smarter way to store pallets?
Want to see how your warehouse can become faster, more scalable, and error-free?
You’ll speak directly with a warehouse engineer who understands your process and thinks with you.
